HiPerm LLC d/b/a Flux Steel Works — Integrated electrical steel campus
Louisville, Ohio, USAMaterial · 07/2026
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06 · The material

The metal inside the machine.

Every transformer on the grid is built around a core of grain-oriented steel. What it does, why ours matters, and what lower loss is worth — in four plates.

CORE-FORM · GOES LAMINATIONS · WINDINGS
Plate 01 / 04

Inside every transformer, a core of GOES.

A power transformer is wound around a core of steel laminations. The core carries the magnetic flux that moves power between windings — and grain-oriented electrical steel is the only material that carries it efficiently at grid scale. Essentially every watt on the grid passes through cores like this, many times, between generation and load.

ROLLING DIRECTION · [001] EASY AXIS {110}⟨001⟩ · CUBE-ON-EDGE
Plate 02 / 04

A core is never off. Orientation is why ours can keep up.

In Fe-3%Si steel the crystal has an easy axis of magnetization. Goss texture grows more than 95% of grains (never quite 100%) with that axis along the rolling direction, so the core magnetizes and demagnetizes 60 times a second with minimal resistance — at 100% duty, 8,760 hours a year, for 40–50 years of service.

FINE · RANDOM ≈1,200 °C GRAIN GROWTH LARGE · ALIGNED
Plate 03 / 04

Grown, not just rolled.

The orientation is manufactured: rolled thin across the gauge range (0.18–0.27 mm), decarburized, then held near 1,200 °C for days while the Goss grains consume the sheet. An insulation coat and a transverse laser scribe finish the job — the domain-wall spacing reduced, so less energy is lost as the walls move under AC excitation — taking core loss to premium grade.

Plate 04 / 04

Lower loss, compounded for decades.

Illustrative — pending certified data
Energy dissipated by the core over a 40-year service life — conventional grain-oriented steel against Flux domain-refined Hi-B. Certified figures publish with the grade sheet at first coils.
Large power transformer · 300 MVA · ~120 t core
CONVENTIONAL
≈ 46.7 GWh
FLUX HI-B DR
≈ 34.5 GWh · −26%
Distribution transformer · 2.5 MVA · ~2.8 t core
CONVENTIONAL
≈ 1,090 MWh
FLUX HI-B DR
≈ 805 MWh · −26%
Data-center campus feeders · 40 × 5 MVA · ~160 t core
CONVENTIONAL
≈ 62.2 GWh
FLUX HI-B DR
≈ 46.0 GWh · −26%
Basis: core loss = specific loss × core mass, energized 8,760 h/yr × 40 yr. Conventional 0.27 mm CGO ≈ 1.11 vs Flux 0.23 mm Hi-B DR ≈ 0.82 W/kg at 1.7 T / 50 Hz → −26%
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If you need electrical steel, you should be talking to us.

Phase 1 volume is committing under MOU now. Transformer manufacturers, core builders, processors, utilities, and program offices — write directly.

sales@fluxsteelworks.com → Suppliers & partners
FLUX STEEL WORKS

American electrical steel at the core of our grid.

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01 · Overview 02 · Product 03 · The mill 04 · Talent 05 · Supply 06 · The material 07 · Strategic 08 · The future Team Technology
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HiPerm LLC d/b/a Flux Steel Works · © 2026
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